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基于變環(huán)量設(shè)計的混流泵葉輪多工況優(yōu)化
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國家重點研發(fā)計劃項目(2018YFB0606103)


Multi-conditions Optimization of Mixed-flow Pump Impeller Based on Variable Circulation Design
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    摘要:

    由于外部運行條件頻繁變化,混流泵常于非設(shè)計工況運行,導(dǎo)致其運行效率偏低。針對混流泵開展多工況優(yōu)化以擴大其高效區(qū)范圍具有重要意義。采用環(huán)量法,以輪轂及輪緣處流線方向環(huán)量的偏導(dǎo)數(shù)(載荷)、葉輪出口處翼展方向環(huán)量控制參數(shù)以及葉片尾緣傾角為設(shè)計參數(shù),以設(shè)計點揚程為約束條件,以0.8、1.2倍設(shè)計點處效率為優(yōu)化目標(biāo),結(jié)合實驗設(shè)計、近似模型和優(yōu)化算法對一導(dǎo)葉式混流泵葉輪進(jìn)行變環(huán)量優(yōu)化與分析。研究結(jié)果表明:變環(huán)量設(shè)計在混流泵葉輪的多工況優(yōu)化中是有效的;輪轂處流線方向前加載,輪緣處流線方向后加載,葉輪出口處環(huán)量從輪轂到輪緣遞增分布均有利于混流泵性能的提升;優(yōu)化后混流泵模型在0.8、1.0、1.2倍設(shè)計流量處泵段效率分別為81.11%、88.38%和80.56%,在設(shè)計流量處揚程為12.33m,相比于原始模型,效率分別提升0.63、3.18、6.72個百分點,而揚程變化小于2%。因此,所提出的基于變環(huán)量設(shè)計的混流泵葉輪多工況優(yōu)化方法是有效的,可以為同類型葉輪機械的設(shè)計優(yōu)化提供參考。

    Abstract:

    Due to the frequent changes of external operating conditions, the mixed-flow pump usually operates under non-design conditions. Therefore, it is of great significance to carry out multi-condition optimization research to improve the mixed-flow pump operating efficiency.On the basis of verifying the accuracy of numerical simulation by experiment, an optimization system consisted of the circulation method, experiment design, response surface model and the optimization algorithm was used to optimization design the mixed-flow pump with a specific speed of 511, and the influence of each design parameters on each optimization objective was analyzed. The blade loading, blade trailing edge lean angle and spanwise distribution of impeller exit circulation were selected as design parameters, the pump efficiency at 0.8 times and 1.2 times of design flow were selected as optimization objectives, the pump head at design flow were selected constraint. The results showed that the spanwise distribution of impeller exit circulation had a great influence on the performance of the mixed-flow pump and should be carefully considered in the optimization design. The blade loading at hub should be fore-loaded, the blade loading at shroud should be aft-loaded, and the spanwise distribution of impeller exit circulation should increase gradually from hub to shroud to further improve the optimized mixed-flow pump efficiency. The pump efficiency of the optimized mixed-flow pump at 0.8 times, 1.0 times and 1.2 times of design flow were 81.11%, 88.38% and 80.56%, respectively. The pump head of the optimized mixed-flow pump at design flow was 12.33m, compared with that of the original model, these efficiencies were improved by 0.63 percentage points, 3.18 percentage points and 6.72 percentage points, respectively, the pump head fluctuation was also less than 2% at the same time. Therefore, the optimization method based on full circulation control was effective and can provide a reference for the same type of rotating machinery.

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王夢成,焦海峰,周正富,袁建平,夏鶴鵬,陳松山.基于變環(huán)量設(shè)計的混流泵葉輪多工況優(yōu)化[J].農(nóng)業(yè)機械學(xué)報,2023,54(9):227-235. WANG Mengcheng, JIAO Haifeng, ZHOU Zhengfu, YUAN Jianping, XIA Hepeng, CHEN Songshan. Multi-conditions Optimization of Mixed-flow Pump Impeller Based on Variable Circulation Design[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(9):227-235.

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  • 收稿日期:2023-05-10
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  • 在線發(fā)布日期: 2023-09-10
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