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電液混合驅(qū)動大慣量回轉系統(tǒng)特性與能效分析
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國家自然科學基金項目(U1910211)和國家重點研發(fā)計劃項目(2021YFB2011903)


Characteristics and Energy Efficiency Analysis of Electro-hydraulic Hybrid Drive Large Inertia Swing System
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    摘要:

    為了解決大慣量回轉系統(tǒng)頻繁啟動和制動作業(yè)導致節(jié)流損失大和制動動能浪費嚴重的問題,提出一種電氣和液壓混合驅(qū)動大慣量回轉系統(tǒng)。系統(tǒng)采用永磁同步電機作為主動力源,控制回轉系統(tǒng)運動;由蓄能器提供動力的液壓馬達作為輔助動力源,為電機啟動加速提供扭矩補償,蓄能器高效回收制動動能再利用。建立多學科聯(lián)合仿真系統(tǒng)模型,基于主輔動力源合理供給原則,設計全周期工況識別速度控制策略,搭建電液混合驅(qū)動回轉試驗平臺,對回轉系統(tǒng)的特性和能效進行分析。研究結果表明,電液混合驅(qū)動大慣量回轉系統(tǒng),隨著轉速和轉動慣量的變化,回轉制動動能回收效率為40.5%~65.9%。相同工況下,與純電機驅(qū)動系統(tǒng)相比,電液混合驅(qū)動系統(tǒng)啟動加速時間減小1.2s,制動動能回收效率為63.5%,降低系統(tǒng)能耗40.8%,使回轉系統(tǒng)更加平穩(wěn)地運行。

    Abstract:

    With the shortage of fossil energy and environmental pollution becoming more and more serious, it is urgent to study the energy saving and emission reduction technology of construction machinery with large quantity and high energy consumption. In common construction machinery, such as excavators, cranes and hoists, there are large inertia hydraulic swing systems with frequently start and brake operations. During the braking of large inertia hydraulic swing system, the braking kinetic energy is converted into heat energy through the throttling effect of the valve port, resulting in a large amount of energy loss. If the braking kinetic energy of the swing system can be recycled and reused, it can not only reduce the energy consumption of the system and the cost of construction machinery, but also save energy and protect the environment. Therefore, an electrical and hydraulic hybrid drive large inertia swing system was proposed. In the system, as the main power source, the permanent magnet synchronous motor was used to control the movement of the swing system. The hydraulic motor, powered by the accumulator, was used as an auxiliary power source to provide torque compensation for the acceleration of the motor start-up, and the accumulator efficiently recovered the braking kinetic energy for reuse. In the research, a multidisciplinary joint simulation system model was established. Based on the principle of reasonable supply control of main and auxiliary power sources, a full-cycle condition recognition speed control strategy was designed. An electro-hydraulic hybrid drive swing test platform was built to analyze the characteristics and energy efficiency of the swing system. The results showed that the energy recovery efficiency of swing braking was 40.5%~65.9% with the change of rotational speed and rotational inertia. Compared with the pure motor drive system, the electrohydraulic hybrid drive system had a faster start-up acceleration of 1.2s, which can achieve a braking kinetic energy recovery efficiency of 63.5%, reduce system energy consumption by 40.8%, and make the swing system run more smoothly.

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崔金元,權龍,劉志奇,葛磊,黃偉男.電液混合驅(qū)動大慣量回轉系統(tǒng)特性與能效分析[J].農(nóng)業(yè)機械學報,2023,54(10):450-458. CUI Jinyuan, QUAN Long, LIU Zhiqi, GE Lei, HUANG Weinan. Characteristics and Energy Efficiency Analysis of Electro-hydraulic Hybrid Drive Large Inertia Swing System[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(10):450-458.

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  • 收稿日期:2023-07-06
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  • 在線發(fā)布日期: 2023-07-30
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