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棉花軋工質(zhì)量機器視覺檢測系統(tǒng)設(shè)計與試驗
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國家重點研發(fā)計劃項目(2022YFD2002404)、兵團科技攻關(guān)計劃項目(2022DB003)和兵團財政科技計劃項目(2023AB014)


Design and Test of Machine Vision Inspection System for Cotton Preparation
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    摘要:

    針對棉花軋工質(zhì)量現(xiàn)行人工感官檢驗中存在的勞動強度大、主觀性強、檢測效率低等問題,設(shè)計一種基于機器視覺的棉花軋工質(zhì)量檢測系統(tǒng)。系統(tǒng)由壓棉機構(gòu)、圖像采集機構(gòu)、檢測處理機、檢測控制板卡和觸控顯示屏組成。設(shè)計了低角度直接照明系統(tǒng)與圖像采集機構(gòu),LED光源以檢測視窗法線呈45°方向照射,工業(yè)相機透過光學(xué)玻璃采集棉花圖像。采用圖像紋理特征表達棉花外觀形態(tài),通過測定軋工質(zhì)量實物標(biāo)準(zhǔn)的角二階矩,建立圖像紋理特征與外觀形態(tài)關(guān)系模型,融合噪聲點評價與高低閾值自適應(yīng)的Canny方法進行圖像濾波與分割識別,根據(jù)歐氏距離進行軋工質(zhì)量等級判定,并選取棉樣進行系統(tǒng)試驗驗證。結(jié)果表明,軋工質(zhì)量實物標(biāo)準(zhǔn)P1、P2、P3的角二階矩分別為[0.8932,1]、[0.6891,0.7761]、[0.2136,0.5873],各等級間的角二階矩紋理特征值區(qū)別明顯,驗證了圖像紋理表達棉花外觀形態(tài)的可行性。系統(tǒng)的疵點粒數(shù)指標(biāo)檢測相對偏差為0.15,疵點與背景的分離效果明顯。與國標(biāo)檢驗方法相比,軋工質(zhì)量視覺系統(tǒng)檢測準(zhǔn)確率達94.20%,檢測偏差上下浮動不大于1個軋工質(zhì)量等級,與國標(biāo)檢驗結(jié)果一致性高。單個棉樣系統(tǒng)檢測耗時1.2s,檢測效率提升77.36%。系統(tǒng)能夠滿足現(xiàn)場使用要求,為棉花軋工質(zhì)量指標(biāo)的儀器化檢測提供了技術(shù)參考。

    Abstract:

    Aiming at the problems of labor intensity, strong subjectivity and low detection efficiency in the current manual sensory inspection of cotton preparation, a machine vision-based cotton preparation inspection system was designed. The system consisted of cotton pressing mechanism, image acquisition mechanism, detection processor, detection control board and touch screen. Firstly, a low-angle direct lighting system and an image acquisition mechanism were designed, where the LED light source was illuminated at an angle of 45° to the normal of the inspection window, and the industrial camera collected cotton images through the optical glass. Then the system adopted image texture features to express the appearance morphology of cotton, and established a relationship model between image texture features and appearance morphology by measuring the angular second moment of cotton preparation sample standards. In the adaptive filtering and Canny algorithm, it integrated the noise point evaluation and the high and low threshold adaptive methods for image filtering and segmentation identification, and the ginning quality level determination was made according to the Euclidean distance. Finally, cotton samples were selected for system performance test verification. The results showed that the angluar second moment of the ginning quality physical standards P1, P2 and P3 were [0.8932, 1], [0.6891, 0.7761], [0.2136, 0.5873], respectively, and the difference in the texture eigenvalues of the angular second moment between the grades was obvious, which verified the feasibility of the image texture to express the appearance and morphology of cotton. The relative deviation of the inspection of the number of defects index of the system was 0.15, and the separation effect of defects and background was obvious. Compared with the national standard inspection method, the detection accuracy of the preparation visual system reached 94.20%, and the detection deviation was not more than 1 preparation grade, which was in high consistency with the national standard inspection results. The detection time of single cotton sample system was 1.2s, and the detection efficiency was improved by 77.36%. The system can meet the requirements of field use, and provide a technical reference for the instrumental detection of cotton preparation indexes.

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夏彬,史書偉,張若宇,秦建鋒,劉妍妍,常金強.棉花軋工質(zhì)量機器視覺檢測系統(tǒng)設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2023,54(11):189-197. XIA Bin, SHI Shuwei, ZHANG Ruoyu, QIN Jianfeng, LIU Yanyan, CHANG Jinqiang. Design and Test of Machine Vision Inspection System for Cotton Preparation[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(11):189-197.

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  • 收稿日期:2023-03-21
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  • 在線發(fā)布日期: 2023-11-10
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