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多層盤式秧盤熱風(fēng)輔助微波干燥機(jī)優(yōu)化設(shè)計(jì)與性能試驗(yàn)
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“十二五”國家科技支撐計(jì)劃項(xiàng)目(2014BAD06B01)、黑龍江省自然科學(xué)基金項(xiàng)目(C2015037)、人才留學(xué)歸國科研啟動(dòng)計(jì)劃項(xiàng)目(ZRCLG201902)和農(nóng)業(yè)農(nóng)村部智慧養(yǎng)殖技術(shù)重點(diǎn)實(shí)驗(yàn)室項(xiàng)目(KLSFTAA-KF002)


Optimization Design and Performance Test of Multi-layer Tray Straw Tray Hot Air Assisted Microwave Drying Device
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    摘要:

    針對(duì)現(xiàn)有水稻秸稈營養(yǎng)穴盤(簡稱秧盤)熱風(fēng)輔助微波干燥機(jī)靜態(tài)干燥時(shí)存在氣流場和電磁場分布不均勻、干燥效率低和干燥品質(zhì)差等問題,設(shè)計(jì)了多層盤式熱風(fēng)輔助微波干燥機(jī),并主要對(duì)干燥機(jī)的微波諧振腔和氣流均布室進(jìn)行了優(yōu)化設(shè)計(jì)。利用ANSYS Electronics軟件對(duì)微波諧振腔饋口不同排列方式進(jìn)行仿真,根據(jù)電磁場強(qiáng)度均勻性及S參數(shù)的影響,確定饋口的排列方式及高度;利用ANSYS Fluent軟件對(duì)氣流均布室的導(dǎo)流腔高度、氣流均布腔高度及導(dǎo)流體底邊直徑進(jìn)行優(yōu)化;以秧盤為試驗(yàn)材料對(duì)該機(jī)性能和加熱均勻性進(jìn)行試驗(yàn)驗(yàn)證。結(jié)果表明,優(yōu)化后氣流均布室出口處氣體流速的均勻性指數(shù)與優(yōu)化前相比提高21.26%;微波諧振腔三饋口V-L-L排列方式下電磁場強(qiáng)度均勻性最好且S參數(shù)最??;饋口高度為160mm時(shí)反射功率最低,比饋口高度為70mm時(shí)降低78.13%;相較于熱風(fēng)干燥和微波干燥,秧盤在熱風(fēng)輔助微波干燥方式下干燥速率分別提高291.31%和86.48%,且干燥均勻性更好。該研究可為熱風(fēng)輔助微波干燥機(jī)的結(jié)構(gòu)優(yōu)化提供參考。

    Abstract:

    A multi-layer tray-type hot air-assisted microwave drying machine was designed to address the issues of non-uniform airflow and electromagnetic field distribution, low drying efficiency, and poor drying quality during static drying of existing straw-based nutrient seedling-growing bowl tray (referred to as seedling trays). The microwave resonant cavity and airflow distribution chamber of the drying machine were optimized. ANSYS Electronics software was used to simulate different arrangements of the microwave resonant cavity feed ports, based on the uniformity of electromagnetic field intensity and the influence of S-parameters, to determine the arrangement and height of the feed ports. ANSYS Fluent software was used to optimize the height of deflector chamber and height of airflow distribution chamber, as well as diameter of the bottom edge of deflector. The performance and heating uniformity of the machine were experimentally verified by using the seedling tray as the test material. The results showed that the uniformity index of gas velocity at the outlet of the optimized airflow distribution chamber was increased by 21.26% compared with that before optimization. The V-L-L arrangement of the three feed ports in the microwave resonant cavity had the best electromagnetic field intensity uniformity and the smallest S-parameters.The reflectivity was the lowest when the feed port height was 160mm, decreasing by 78.13% compared with height of 70mm. Compared with hot air drying and microwave drying, the drying rate of the seedling tray under hot air-assisted microwave drying was increased by 291.31% and 86.48%, respectively, and the drying uniformity was better. The research result can provide a reference for the structural optimization of hot air-assisted microwave drying machines.

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于海明,祁聯(lián)星,胡玉輝,鄭芳,張子涵,張欣悅.多層盤式秧盤熱風(fēng)輔助微波干燥機(jī)優(yōu)化設(shè)計(jì)與性能試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(11):397-411. YU Haiming, QI Lianxing, HU Yuhui, ZHENG Fang, ZHANG Zihan, ZHANG Xinyue. Optimization Design and Performance Test of Multi-layer Tray Straw Tray Hot Air Assisted Microwave Drying Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(11):397-411.

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  • 收稿日期:2023-04-20
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  • 在線發(fā)布日期: 2023-11-10
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