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蕎麥播種機氣力集排系統(tǒng)螺旋式增壓管設(shè)計與試驗
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國家重點研發(fā)計劃項目(2021YFD2000405)和陜西省重點研發(fā)計劃項目(2019ZDLNY02-03)


Design and Test of Spiral Booster Pipe for Pneumatic Collecting and Discharging System of Buckwheat Seeder
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    摘要:

    針對播種機氣力集排系統(tǒng)中種子流沿輸種管側(cè)壁進入分配器時,產(chǎn)生氣種混合均勻性低、各行排量一致性差的問題,提出了螺旋式增壓管,闡述了總體結(jié)構(gòu)和工作原理,并對輸種管和螺旋式增壓管進行了設(shè)計,以蕎麥為對象,開展了螺旋式增壓管內(nèi)種子群受力、運動及壓損分析?;贑FD-DEM耦合仿真方法,通過單因素試驗、最陡爬坡試驗和中心復(fù)合設(shè)計試驗研究了葉片數(shù)、扭轉(zhuǎn)角、螺旋式增壓管長度和輸送氣流速度對蕎麥種子各行排量一致性變異系數(shù)的影響,仿真試驗結(jié)果表明:當葉片數(shù)為3、螺旋式增壓管長度為210mm、扭轉(zhuǎn)角為383°、輸送氣流速度29.30m/s時,蕎麥各行排量一致性變異系數(shù)為9.83%,達到最優(yōu)。通過氣力集排系統(tǒng)試驗臺架開展了不同型式增壓管性能驗證試驗,結(jié)果表明:采用螺旋式、波紋式和窩眼式增壓管的蕎麥氣力集排系統(tǒng)各行排量一致性變異系數(shù)分別為5.58%、6.85%和9.65%,最優(yōu)參數(shù)組合條件下螺旋式增壓管的仿真結(jié)果與臺架驗證試驗結(jié)果相差 4.25個百分點。提出的螺旋式增壓管較傳統(tǒng)增壓管,增強了氣種混合均勻性,提高了氣力集排系統(tǒng)的作業(yè)質(zhì)量,可為氣力集排系統(tǒng)設(shè)計提供技術(shù)支撐。

    Abstract:

    When the seed flow in the pneumatic centralized drainage system enters the distributor along the side wall of the seed pipe, the mixing uniformity of the gas and the seed is low, and the consistency of the displacement of each row is poor. The spiral booster pipe was proposed, and the overall structure and working principle were expounded. The design and calculation of the seed pipe and the spiral booster pipe were carried out. Taking buckwheat as the object, the force, motion, and pressure loss analysis of the seed group in the spiral booster pipe was carried out. Based on the CFD-DEM coupling simulation method, the effects of blade number, torsion angle, spiral booster tube length, and conveying airflow velocity on the consistency coefficient of variation of each row displacement of buckwheat seeds were studied by single factor test, steepest climbing test, and central composite design test. The simulation results showed that when the number of blades was 3, the length of the spiral booster tube was 210mm, the torsion angle was 383°, and the conveying airflow velocity was 29.30m/s, the consistency coefficient of variation of each row of buckwheat was 9.83%, which was optimal. The performance verification tests of different types of booster tubes were carried out on the test bench of the pneumatic collecting and discharging system. The results showed that the variation coefficients of the consistency of each row of the buckwheat pneumatic collecting and discharging system with spiral, corrugated, and eyelet booster tubes were 5.58%, 6.85%, and 9.65%, respectively. The difference between the simulation results and the bench verification test results under the optimal parameter combination condition was 4.25 percentage points. Compared with the traditional booster tube, the spiral booster tube proposed enhanced the uniformity of gas mixing, improved the operation quality of the pneumatic collection system, and provided technical support for the design of the pneumatic collection system.

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付作立,李貴川,李海宇,李旋,宮志超,黃玉祥.蕎麥播種機氣力集排系統(tǒng)螺旋式增壓管設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2023,54(12):37-45,69. FU Zuoli, LI Guichuan, LI Haiyu, LI Xuan, GONG Zhichao, HUANG Yuxiang. Design and Test of Spiral Booster Pipe for Pneumatic Collecting and Discharging System of Buckwheat Seeder[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(12):37-45,69.

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  • 收稿日期:2023-08-28
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  • 在線發(fā)布日期: 2023-10-07
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