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油莎豆排種離散元仿真參數(shù)標(biāo)定與試驗(yàn)
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國家自然科學(xué)基金項(xiàng)目(52005167、52165036)、河南省博士后科研項(xiàng)目(202102061)、河南省科技攻關(guān)項(xiàng)目(232102111122)、現(xiàn)代農(nóng)業(yè)機(jī)械兵團(tuán)重點(diǎn)實(shí)驗(yàn)室項(xiàng)目(BTNJ2021001)和河南省重大科技專項(xiàng)(231100110200)


Calibration and Analysis of Seeding Parameters of Cyperus esculentus Seeds Based on Discrete Element Simulation
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    摘要:

    油莎豆種球形狀不規(guī)則,表面凹凸不平,國內(nèi)油莎豆播種裝置多數(shù)是基于大粒種球排種器進(jìn)行改進(jìn),由于離散元模擬試驗(yàn)過程中缺乏準(zhǔn)確的仿真參數(shù),導(dǎo)致對排種器進(jìn)行仿真優(yōu)化分析時產(chǎn)生誤差。針對此問題,本文測量油莎豆種子的本征參數(shù)和與排種裝置間的接觸參數(shù),利用逆向工程技術(shù)構(gòu)建油莎豆種子顆粒填充模型。依據(jù)方形殼體和圓筒的仿真堆積試驗(yàn)結(jié)果,采用Plackett-Burman試驗(yàn)篩選出對種群堆積角有顯著影響的種間靜摩擦因數(shù)和種間滾動摩擦因數(shù),建立以這兩種顯著影響因子為自變量、種群堆積角為響應(yīng)值的二元回歸方程。用Matlab對方程組求解后得到標(biāo)定后的種間靜摩擦因數(shù)和種間滾動摩擦因數(shù)分別為0.246、0.083。為檢驗(yàn)標(biāo)定后參數(shù)的可靠性,在EDEM中進(jìn)行仿真驗(yàn)證試驗(yàn),結(jié)果顯示方形殼體裝置仿真和物理堆積角的誤差為0.43%,圓筒裝置仿真和物理堆積角的誤差為0.55%。為進(jìn)一步驗(yàn)證標(biāo)定后參數(shù)的準(zhǔn)確性,采用氣力式精量排種器,并選取3個關(guān)鍵特征尺寸和堆積截面積占比率,待種群穩(wěn)定后將仿真和物理試驗(yàn)做對比,最后得到進(jìn)種口種群上邊界最大凸點(diǎn)處與排種盤水平中心線距離H1、種群輪廓邊界與透明觀察窗左側(cè)豎線的交點(diǎn)到排種盤水平中心線距離H2和堆積截面積占比率r等參數(shù)的相對誤差均在8.33%以內(nèi)。

    Abstract:

    The shape of Cyperus esculentus seeds is irregular and the surface is uneven. Most of the domestic seed equipment of the seed ball is improved based on the large seed ball seed feeder. Due to the lack of accurate simulation parameters during the discrete element simulation experiment, this results in errors in the simulation and optimization analysis of the seed dispenser. To solve this problem, the intrinsic parameters and the contact parameters between seeds and seeding device were measured, and the seed particle filling model was constructed by reverse engineering technology. According to the results of simulation accumulation test of square shell and cylinder, Plackett-Burman test was used to screen out the interspecific static friction coefficient and interspecific rolling friction coefficient which had significant influence on population accumulation angle. A binary regression equation was established with these two significant influence factors as independent variables and population accumulation angle as response value. After solving the equations with Matlab, the calibrated interspecific static friction coefficient and interspecific rolling friction coefficient were 0.246 and 0.083, respectively. To verify the reliability of parameters after calibration, simulation verification test was carried out in EDEM, and the results showed that the error between simulation and physical accumulation angle of square shell device and physical accumulation angle of cylinder device was 0.43%, and the error between simulation and physical accumulation angle of cylinder device was 0.55%. To further verify the accuracy of parameters after calibration, the pneumatic precision seed disperser was used and the three key feature sizes and the ratio of stack crosssectional area were selected. After Cyperus esculentus seeds was stabilized, the simulation and physical test were compared, finally, the relative errors of the parameters H1 from the maximum convex point of the upper boundary of the population to the horizontal center line of the seed platen, H2 from the intersection point of the population profile boundary and the vertical line on the left side of the transparent observation window to the horizontal center line of the seed platen, and the ratio r of the accumulation crosssectional area were all within 8.33%.

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陳永,高曉勛,金鑫,馬曉然,胡斌,張秀麗.油莎豆排種離散元仿真參數(shù)標(biāo)定與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報,2023,54(12):58-69. CHEN Yong, GAO Xiaoxun, JIN Xin, MA Xiaoran, HU Bin, ZHANG Xiuli. Calibration and Analysis of Seeding Parameters of Cyperus esculentus Seeds Based on Discrete Element Simulation[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(12):58-69.

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  • 收稿日期:2023-08-31
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  • 在線發(fā)布日期: 2023-09-25
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