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果園秸稈覆蓋機(jī)寬幅覆土裝置設(shè)計(jì)與試驗(yàn)
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陜西省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022NY-204、2023-ZDLSF-62)和陜西省農(nóng)業(yè)協(xié)同創(chuàng)新與推廣聯(lián)盟重大科技項(xiàng)目(LMZD201703)


Design and Test of Broad Soil-covering Device for Orchard Straw Mulching Machine
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    摘要:

    針對果園機(jī)械化土壤-秸稈分層覆蓋中大幅寬、均勻薄層覆土要求,設(shè)計(jì)了與果園秸稈覆蓋機(jī)配套的覆土裝置,主要由取土螺旋、拋土輪、集土箱和覆土螺旋組成。取土螺旋取土幅寬1.5m,為秸稈層鋪設(shè)提供平整地基,保證了秸稈層覆蓋平整和薄土層均勻度;取土螺旋兩側(cè)的拋土輪向后拋送土壤到集土箱,避免了碎石等異物導(dǎo)致的裝置卡死問題。經(jīng)離散元仿真優(yōu)化,確定取土螺旋采用末段雙螺旋結(jié)構(gòu),拋土輪葉片數(shù)量為10,葉片偏角為10°,提高了覆土均勻性并降低了作業(yè)功耗。田間試驗(yàn)表明,裝置覆土寬度為1.5m,覆土厚度為20.8~31.7mm;建立了覆土厚度標(biāo)準(zhǔn)差回歸模型,其決定系數(shù)為0.9342,模型誤差為1.8%;以覆土厚度標(biāo)準(zhǔn)差為響應(yīng)值,確定的最優(yōu)作業(yè)參數(shù)組合為:拋土輪轉(zhuǎn)速300r/min、拋土角40°、取土深度20mm。該組合下覆土厚度22.9mm,覆土厚度標(biāo)準(zhǔn)差3.7mm,滿足大幅寬、均勻薄層覆土要求。本研究實(shí)現(xiàn)了果園土壤-秸稈分層覆蓋農(nóng)藝的機(jī)械化作業(yè),為旱區(qū)果園管理提供了新方法和新裝備。

    Abstract:

    In response to the requirements of soil-covering with large width, thin thickness and high uniformity for mechanized soil-straw layered mulching technique in orchards, a supporting soil-covering device of orchard straw mulching machine was developed, which mainly consisted of a soil-taking screw, two soil-throwing wheels, a soil-collecting trough, and a soil-covering screw. The soil-taking screw with width of 1.5m provided a flat foundation for straw layer laying, ensuring a flat-covering of straw layer and uniformity of the thin soil layer. The soil-throwing wheels on both sides of the soil-taking screw threw the soil back into the soil-collecting trough, avoiding the stuck problem of the device caused by foreign objects such as gravel. With discrete element simulation, it was determined that the terminal double helix structure was adopted for the soil-taking screw, the number of the soil-throwing wheel blades was 10, and the blade deflection angle of the soil-throwing wheel was 10° to improve the soil-covering uniformity and reduce the power consumption. The field tests showed that the device had a soil-covering width of 1.5m and a thickness of 20.8~31.7mm. The coefficient of determination of the regression model for the standard deviation of the soil-covering thickness was 0.9342 with error of 1.8%. The optimal combination of operating parameters with the standard deviation of the soil-covering thickness as the response value was decided as the rotation speed of the soil-throwing wheel was 300r/min, the soil-throwing angle was 40°, and the soil-taking depth was 20mm. Under the combination, the soil-covering thickness was 22.9mm with standard deviation of 3.7mm, which met the requirements of soil-covering with thin thickness and high uniformity. The research realized the mechanization of the orchard soil-straw layered mulching agronomy and provided a method and equipment for orchard management in arid areas.

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李旭東,臧家俊,高翔,房效東,徐少杰,朱新華.果園秸稈覆蓋機(jī)寬幅覆土裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(12):70-78,120. LI Xudong, ZANG Jiajun, GAO Xiang, FANG Xiaodong, XU Shaojie, ZHU Xinhua. Design and Test of Broad Soil-covering Device for Orchard Straw Mulching Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(12):70-78,120.

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  • 收稿日期:2023-05-08
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  • 在線發(fā)布日期: 2023-07-02
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