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壓力補(bǔ)償式灌水器補(bǔ)償腔結(jié)構(gòu)參數(shù)對(duì)顆粒運(yùn)動(dòng)的影響
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國(guó)家自然科學(xué)基金項(xiàng)目(52269011)和云南省重大科技專(zhuān)項(xiàng)(202302AE090024)


Effect of Pressure-compensated Irrigator Compensation Chamber Structure Parameters on Particle Movement
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    摘要:

    為解決顆粒在迷宮流道壓力補(bǔ)償式灌水器內(nèi)大量沉積或堵塞以致影響灌水器正常工作的問(wèn)題,采用FSI模擬固定墊片變形后,基于CFD-DEM耦合模擬,經(jīng)試驗(yàn)對(duì)比驗(yàn)證其可靠性后,設(shè)計(jì)單因素及Box-Behnken響應(yīng)面試驗(yàn),分析了壓力補(bǔ)償腔內(nèi)副流道截面積、壓力補(bǔ)償腔出口直徑、壓力補(bǔ)償腔直徑3個(gè)結(jié)構(gòu)參數(shù)及其交互作用對(duì)灌水器抗堵塞性能的影響,通過(guò)建立回歸模型預(yù)測(cè)灌水器顆粒停留率,綜合判斷灌水器的抗堵塞性能。結(jié)果表明:副流道截面積由0.018mm2提升至0.054mm2時(shí),顆粒停留率降低5.09個(gè)百分點(diǎn);壓力補(bǔ)償腔出口直徑由1.4mm下降至0.8mm時(shí),顆粒停留率降低2.87個(gè)百分點(diǎn);且顆粒沉積受副流道截面積和壓力補(bǔ)償腔出口直徑、副流道截面積和壓力補(bǔ)償腔直徑兩種交互作用影響顯著,交互影響下顆粒停留率最低為7.67%。擬合出顆粒停留率與壓力補(bǔ)償腔內(nèi)副流道截面積、壓力補(bǔ)償腔出口直徑、壓力補(bǔ)償腔直徑3個(gè)結(jié)構(gòu)參數(shù)的回歸方程,可用于評(píng)判和預(yù)測(cè)灌水器抗堵塞性能,且推薦了一組副流道面積為0.051mm2、壓力補(bǔ)償腔出口直徑為0.894mm、壓力補(bǔ)償腔直徑為 6.923mm的最優(yōu)抗堵塞參數(shù)組合。通過(guò)研究壓力補(bǔ)償式灌水器堵塞機(jī)理,建立了能預(yù)測(cè)顆粒停留率的評(píng)判模型,降低了灌水器堵塞概率,提高了其穩(wěn)定灌水時(shí)長(zhǎng),可為該類(lèi)型灌水器抗堵塞性能設(shè)計(jì)提供理論支持。

    Abstract:

    In order to solve the problem of massive deposition or blockage of particles in the labyrinth runner pressure-compensated irrigator to the extent of affecting the normal operation of the irrigator, after simulating the deformation of the fixed gasket by FSI, and based on the coupled simulation of CFD-DEM, and after verifying its reliability through experimental comparisons, the design of the one-factor and Box-Behnken response surface test was carried out to analyze the effects of the three structural parameters of the sub-runner cross-sectional area in the pressure-compensated chamber, the outlet diameter of the pressure-compensated chamber, the diameter of the pressure-compensated chamber and their interactions on the anti-clogging performance of the irrigator, and to make comprehensive judgments on the anti-clogging performance of the irrigator through the establishment of a regression model for the prediction of the particles retention rate in the irrigator. The results showed that the particle retention rate was decreased by 5-09 percentage points when the cross sectional area of the secondary flow channel was increased from 0.018mm2 to 0.054mm2; and the particle retention rate was decreased by 2.87 percentage points when the diameter of the pressure-compensated outlet was decreased from 1.4mm to 0.8mm. Particle deposition was significantly affected by two interactions, the cross-sectional area of the secondary flow channel and the outlet diameter of the pressure-compensated chamber, and the cross-sectional area of the secondary flow channel and the diameter of the pressure-compensated chamber, with the lowest particle retention rate of 7.67% under the interaction. The regression equations of particle retention rate and three structural parameters, namely, cross-sectional area of the secondary flow channel in the pressure-compensated chamber, outlet diameter of the pressure-compensated chamber, and diameter of the pressure-compensated chamber, were fitted, which can be used to judge and predict the anti-clogging performance of the irrigator, and a set of optimal anti-clogging parameters with a secondary flow channel area of 0.051mm2, an outlet diameter of the pressure-compensated chamber of 0.894mm, and a diameter of the pressure-compensated chamber of 6.923mm were recommended. In conclusion, by studying the clogging mechanism of the pressure-compensated irrigator, a judgment model that can predict the particle retention rate was established, which reduced the probability of clogging of the irrigator and improved its stable filling time, and provides theoretical support for the design of anti-clogging performance of this type of irrigator.

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喻黎明,余家銳,李娜,鐘藝,王昌滿(mǎn),趙思懿.壓力補(bǔ)償式灌水器補(bǔ)償腔結(jié)構(gòu)參數(shù)對(duì)顆粒運(yùn)動(dòng)的影響[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(12):338-349. YU Liming, YU Jiarui, LI Na, ZHONG Yi, WANG Changman, ZHAO Siyi. Effect of Pressure-compensated Irrigator Compensation Chamber Structure Parameters on Particle Movement[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(12):338-349.

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  • 收稿日期:2023-05-15
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  • 在線發(fā)布日期: 2023-07-04
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