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基于印制繞組的電磁式自供電拖拉機(jī)輪速傳感器研究
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022YFD2000300)、國(guó)家自然科學(xué)基金項(xiàng)目(52175259)和拼多多-中國(guó)農(nóng)業(yè)大學(xué)研究基金項(xiàng)目(PC2023B01005)


Design of Electromagnetic Self-powered Tractor Wheel Speed Sensor Based on Printed Winding
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    摘要:

    針對(duì)傳統(tǒng)供電方式難以適應(yīng)現(xiàn)代農(nóng)業(yè)傳感器網(wǎng)絡(luò)使用需求的問(wèn)題,設(shè)計(jì)了一種基于印制繞組和Halbach陣列的電磁式自供電拖拉機(jī)輪速傳感器。裝置采用中間定子、兩側(cè)轉(zhuǎn)子的結(jié)構(gòu)形式,基于法拉第電磁感應(yīng)定律對(duì)裝置的輸出感應(yīng)電動(dòng)勢(shì)進(jìn)行理論推導(dǎo),確定其影響參數(shù)。使用有限元仿真軟件,對(duì)影響裝置輸出性能的磁體排列方式、線圈匝數(shù)和裝置氣隙等進(jìn)行仿真分析,并結(jié)合實(shí)際工程經(jīng)驗(yàn)確定了定子線圈形狀和永磁體極對(duì)數(shù)等參數(shù)。設(shè)計(jì)了后端電路,其可對(duì)裝置的輸出電壓進(jìn)行整流、測(cè)量和傳輸,從而計(jì)算轉(zhuǎn)速,并可由裝置直接供電。制作了裝置樣機(jī),分別開(kāi)展臺(tái)架標(biāo)定測(cè)試和實(shí)車應(yīng)用試驗(yàn)。試驗(yàn)結(jié)果表明,裝置轉(zhuǎn)速和電壓線性擬合結(jié)果良好,決定系數(shù)R2為0.99991,在轉(zhuǎn)速400r/min下整流后的直流電壓輸出約為3.16V,可以滿足為后端電路供電的需求。與商用編碼器相比,在臺(tái)架測(cè)試中裝置的轉(zhuǎn)速測(cè)量精度保持在1%以內(nèi),實(shí)車測(cè)試中精度基本保持在5%以內(nèi),可以滿足實(shí)際使用要求。

    Abstract:

    To solve the problem that the traditional power supply methods were difficult to adapt to the needs of modern agricultural sensor networks, an electromagnetic self-powered tractor wheel speed sensor based on printed winding and Halbach array was designed. The device adopted the structural form of an intermediate stator and two rotors on both sides. Based on Faraday’s electromagnetic induction law, the output induced electromotive force of the device was theoretically derived and its influence parameters were determined. By using finite element simulation software, the magnet arrangement, coil turns and air gap which affected the output performance of the device were simulated and analyzed, and the best parameters of stator coil shape and permanent magnets pole number were determined. The back-end circuit was designed, which can rectify, measure and transmit the output voltage of the device, so as to calculate the speed, and can be directly supplied by the device. The prototype of the device was made, and the bench calibration test and actual vehicle application test were carried out respectively. The results showed that the linear fitting results of the device speed and voltage were good, the R2 was 0.99991, and the rectified DC voltage at 400r/min was about 3.16V, which can meet the demand of supplying power to the back-end circuit. Compared with the commercial encoder, the measurement accuracy of the speed in the bench test was kept within 1%, and the accuracy in the actual vehicle test was basically kept within 5%. It can meet the requirements of actual use.

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李思語(yǔ),李臻,何志祝,傅梁起,王亞?wèn)|,才勝.基于印制繞組的電磁式自供電拖拉機(jī)輪速傳感器研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(s1):411-418. LI Siyu, LI Zhe, HE Zhizhu, FU Liangqi, WANG Yadong, CAI Sheng. Design of Electromagnetic Self-powered Tractor Wheel Speed Sensor Based on Printed Winding[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s1):411-418.

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  • 收稿日期:2023-06-15
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  • 在線發(fā)布日期: 2023-12-10
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