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基于氣固耦合的氣篩式馬鈴薯清選裝置參數優(yōu)化與試驗
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國家自然科學基金項目(52105266)、山東省科技型中小企業(yè)創(chuàng)新能力提升工程項目(2021TSGC1332)、中國博士后科學基金面上項目(2021M701801)和南京市博士后科研項目


Parameter Optimization and Experiment of Air-screen Potato-stone Cleaning Device Based on Gas-Solid Coupling
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    針對馬鈴薯聯合收獲后含雜率高、后續(xù)二次清選傷薯破皮嚴重等問題,對氣篩式馬鈴薯清選裝置進行了優(yōu)化設計,在低損傷的同時保持一定的清選除雜功能,在闡述總體結構及工作原理基礎上,結合馬鈴薯運動學模型和碰撞特性分析,得到影響除雜率和薯塊損傷的主要因素,通過EDEM-Fluent耦合構建仿真模型,以風機出風口氣流速度、擺抖篩擺抖形式、擺抖頻率、篩面傾角為試驗因素,以馬鈴薯清選率和潔凈率作為評價指標,對清選過程進行了多組仿真,并依據仿真結果進行驗證與優(yōu)化。研究結果表明,清選裝置風機出風口氣流速度對馬鈴薯氣力清選的可行性起著決定性作用,擺抖篩擺抖形式、擺抖頻率和篩面傾角對清選效果影響大,影響由大到小為風機出風口氣流速度、擺抖篩篩面傾角、擺抖篩擺抖頻率,且擺抖篩前后簡諧擺抖優(yōu)于上下擺抖。最優(yōu)工作參數組合:擺抖篩前后簡諧擺抖、擺抖篩篩面傾角為25°、擺抖頻率為10Hz、風機出風口氣流速度為60m/s,此時仿真試驗馬鈴薯清選率為93.1%,潔凈率為98.7%,臺架試驗馬鈴薯清選率為91.6%,潔凈率為99.2%。研究結果可為馬鈴薯清選裝置設計與優(yōu)化提供理論依據。

    Abstract:

    At present, the rate of potato skin breaking after harvest was high and the content of impurities was high in China. In order to solve the problem that the rate of potato skin breaking was high, the content of impurities was high and the high cost of the above two points after the potato harvest, an air-screen type potato cleaning device was designed and optimized. By using the method of EDEM-Fluent coupling simulation, the air velocity at the inlet of the cleaning device, the swinging form of the shaking screen, the swinging frequency and the inclined angle were taken as the experimental factors, and the cleaning and separating rate and the cleanliness rate of the potatoes were taken as the evaluation indexes. Multiple sets of simulation analyses were conducted on the cleaning process, and validation and optimization were conducted on the basis of the simulation results. The simulation results showed that the wind speed at the inlet of the cleaning device played a decisive role in the feasibility of potato pneumatic separation. The order of significance of the impact was as following: the air velocity at the inlet of the cleaning device, the inclined angle of the shaking screen and the shaking frequency of the shaking screen, and the simple harmonic oscillation of the shaking screen was better than the up-down oscillation. The optimal working parameter combination was that the form of the simple harmonic swing of the screen was front and back, the angle of the screen was 25°, the swing frequency was 10Hz, the wind speed of the fan was 60m/s. Under the optimal working parameter combination, the potato cleaning and separating rate was 93.1% and the cleanliness rate was 98.7%. The results showed that the application of EDEM-Fluent coupling simulation was helpful to the research of potato cleaning and separating, and the research results could provide a theoretical basis for the design and optimization of potato cleaning device. At the same time, it laid a foundation for the further research on the size and shape of the opening of the shaking sieve. There was little difference between the bench verification experiment and the simulation experiment. The results of the bench verification test and the simulation test were basically the same, which laid a foundation for the follow-up field test.

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李曉暉,魏忠彩,蘇國粱,王興歡,張祥彩,王憲良,程修沛,金誠謙.基于氣固耦合的氣篩式馬鈴薯清選裝置參數優(yōu)化與試驗[J].農業(yè)機械學報,2024,55(1):96-108. LI Xiaohui, WEI Zhongcai, SU Guoliang, WANG Xinghuan, ZHANG Xiangcai, WANG Xianliang, CHENG Xiupei, JIN Chengqian. Parameter Optimization and Experiment of Air-screen Potato-stone Cleaning Device Based on Gas-Solid Coupling[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(1):96-108.

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  • 收稿日期:2023-09-25
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  • 在線發(fā)布日期: 2023-10-25
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