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基于離散元的茶葉抖篩機茶葉運動特性分析與試驗
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國家重點研發(fā)計劃項目(2021YFD1000401)


Kinematic Characteristic Analysis and Test of Tea in Tea Vibrating-sifting Machine Based on DEM
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    摘要:

    為了降低茶葉抖篩機的誤篩率,從顆粒動力學(xué)角度研究了篩面傾角、振動幅度、振動頻率對茶葉顆粒在抖篩機篩網(wǎng)上運動特性的影響。結(jié)合離散元方法對茶葉顆粒在篩面的運動進行數(shù)值模擬,通過分析茶葉顆粒的篩分過程,明晰了抖篩過程中篩上茶葉顆粒的運移機理。結(jié)果表明:茶葉顆粒主要集中在篩網(wǎng)中間,頻率太大或者太小都會造成茶葉顆粒在篩網(wǎng)上的橫向偏析;茶葉顆粒在篩網(wǎng)上的平均速度、旋轉(zhuǎn)動能與振幅、頻率呈正相關(guān),篩面傾角對茶葉顆粒在篩網(wǎng)上的平均速度、旋轉(zhuǎn)動能影響較小,茶葉顆粒沿X軸方向和Z軸方向速度對茶葉顆粒在篩網(wǎng)上的平均速度貢獻最大;遷移系數(shù)的變化幅度隨著篩面傾角、振動幅度、振動頻率的增加而呈現(xiàn)逐漸增加的趨勢,對茶葉抖篩過程顆粒遷移能力影響由大到小為:振動幅度、振動頻率、篩面傾角;當(dāng)振動幅度為22.5mm、篩面傾角為3°、振動頻率為4.166Hz時,茶葉抖篩試驗誤篩率最小,茶葉抖篩試驗誤篩率結(jié)果與仿真試驗結(jié)果相差在5個百分點以內(nèi),表明DEM模擬具有較高的準(zhǔn)確性。

    Abstract:

    In order to reduce the error-sifting rate of the tea vibrating-sifting machine, the effects of inclination angle, vibration amplitude, and vibration frequency on the motion characteristics of tea particles on the sieve were studied from the perspective of particle dynamics. By combining the discrete element method to numerically simulate the movement of tea particles on the sieve surface, and analyzing the vibrating-sifting process of tea particles, the transport mechanism of tea particles on the sieve during the vibrating-sifting process was clarified. The results showed that tea particles were mainly concentrated in the middle of the sieve, and too high or too low frequency could cause horizontal segregation of tea particles on the sieve. The average velocity and rotational kinetic energy of tea particles on the sieve were gradually increased with the increase of amplitude and frequency. The inclination angle had little effect on the average velocity and rotational kinetic energy of tea particles on the sieve. The velocity of tea particles along the X-axis and Z-axis contributes the most to the average velocity of tea particles on the sieve. The variation amplitude of the migration coefficient was gradually increased with the increase of inclination angle, vibration amplitude, and vibration frequency. The order of influence of different parameters on the particle migration ability of tea vibrating-sifting process was as follows: amplitude, frequency, and inclination angle. When the vibration amplitude was 22.5mm, the inclination angle was 3 °, and the vibration frequency was 4.166Hz, the error-sifting rate of the tea vibrating-sifting test was the smallest. The error between error-sifting rate results of the tea vibrating-sifting test and the simulation test results was within 5 percentages, indicating that the DEM simulation had high accuracy. The research result had important reference value for reducing the error-sifting rate of the tea vibrating-sifting machine.

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王小勇,朱珺語,張德,余志,倪德江.基于離散元的茶葉抖篩機茶葉運動特性分析與試驗[J].農(nóng)業(yè)機械學(xué)報,2024,55(1):109-121,133. WANG Xiaoyong, ZHU Junyu, ZHANG De, YU Zhi, NI Dejiang. Kinematic Characteristic Analysis and Test of Tea in Tea Vibrating-sifting Machine Based on DEM[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(1):109-121,133.

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  • 收稿日期:2023-05-23
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  • 在線發(fā)布日期: 2023-07-17
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