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液電混動履帶底盤電液系統(tǒng)聯(lián)合仿真與試驗
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國家自然科學(xué)基金項目(32101627)


Co-simulation and Test of Electro-Hydraulic System of Novel Hybrid Track
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    摘要:

    針對傳統(tǒng)以液壓驅(qū)動或純電驅(qū)動的履帶式農(nóng)機裝備功耗大、系統(tǒng)響應(yīng)慢、電池續(xù)航短、功率扭矩輸出不足等問題,本文提出了一種高效液電混動履帶式行走底盤,集成了液壓驅(qū)動和電驅(qū)動兩套獨立動力系統(tǒng),雙液壓馬達及雙伺服電機的四輪驅(qū)動結(jié)構(gòu),可實現(xiàn)整機大扭矩輸出,利于整機輕量化設(shè)計;通過伺服電機速度及力閉環(huán)控制,適應(yīng)匹配底盤外負(fù)載的變化,可顯著改善閉式液壓驅(qū)動系統(tǒng)的動態(tài)輸出特性,提高整機動態(tài)控制性能并降低工作能耗。基于AMESim與Matlab建立了電液混動系統(tǒng)的聯(lián)合仿真模型,對比分析整機在平地直線行駛、山地爬坡、原地轉(zhuǎn)向等不同工況的行駛動態(tài)性能,試驗結(jié)果表明所設(shè)計的液電混合驅(qū)動履帶底盤最大行駛速度可達1.1m/s,原地轉(zhuǎn)彎時間最快為2.4s,最小轉(zhuǎn)彎直徑為150cm,可實現(xiàn)丘陵山地復(fù)雜地形轉(zhuǎn)彎及調(diào)頭;履帶底盤直線行駛偏移率不大于3.3%;在相同工況下與液壓驅(qū)動相比,液電混合動模式下整機能耗可減少9.3%,提高了整機工作效率。

    Abstract:

    Traditional hydraulic or pure electric driven tracked agricultural machinery equipment has problems such as highpower consumption, response lag, short battery life, and insufficient power and torque output. A type of high-efficiency electro-hydraulic track chassis was proposed, which integrated two independent power systems of hydraulic drive and electric drive, four-wheel drive structure with two hydraulic motors and two servo motors. It can realize the use of small power engine to output large torque, which was conducive to the lightweight design. At the same time, the speed and torque closed-loop control of the servo motor can adapt to the changes of the external load of the matching chassis, which can significantly improve the dynamic output characteristics of the closed hydraulic drive system, improve the dynamic control performance of the whole machine and reduce the energy consumption. A co-simulation model of the electro-hydraulic system was established based on AMESim and Matlab. The simulation compared and analyzed the driving performance of the whole machine under different working conditions, such as straight driving on flat ground, mountain climbing and in-situ steering. The prototype test results showed that the maximum speed of the electro-hydraulic drive track chassis was 1.1m/s, the fastest turning time was 2.4s, and the minimum turning diameter was 150cm, which can realize turning and turning around on the complex terrain of hills and mountains. The offset of track chassis in a straight line was less than or equal to 3.3%. Compared with the hydraulic drive under the same working conditions, the electro-hydraulic mode can reduce the energy consumption of at least 9.3%, effectively reduce the energy consumption and improve the working efficiency of the whole machine.

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韓明興,徐琨,廖宜濤,李淼,余鍇.液電混動履帶底盤電液系統(tǒng)聯(lián)合仿真與試驗[J].農(nóng)業(yè)機械學(xué)報,2024,55(1):396-408,418. HAN Mingxing, XU Kun, LIAO Yitao, LI Miao, YU Kai. Co-simulation and Test of Electro-Hydraulic System of Novel Hybrid Track[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(1):396-408,418.

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  • 收稿日期:2023-08-15
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  • 在線發(fā)布日期: 2023-11-14
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