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冷浸田起壟平整裝置設計與試驗
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國家重點研發(fā)計劃項目(2021YFD1901204)和國家自然科學基金項目(32001427)


Design and Experiment of Ridging Leveling Device for Cold Waterlogged Paddy Field
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    摘要:

    針對冷浸田終年積水、水土溫度低及排水不良,需進行壟作栽培水稻的生產要求及目前缺乏相關機具的生產現(xiàn)狀,設計了一種適宜于冷浸田作業(yè)的起壟平整裝置,該裝置主要由起壟輥、微壟開溝器及平整部件組成,實現(xiàn)大壟排水、微壟蓄水作業(yè),利于冷浸田排水及水稻種子生長發(fā)育。根據(jù)《冷浸田機械起壟水稻栽培技術規(guī)程》,對起壟輥、微壟開溝器及平整部件關鍵參數(shù)進行了設計,確定起壟輥回轉半徑為560mm、錐形面倒角為28°,微壟開溝器寬度為50mm、高度為40mm及平整部件可調節(jié)角度為5°?;贒EM-FEM耦合仿真分析確定了裝置較優(yōu)運行參數(shù),當機具前進速度為0.6m/s、旋耕刀輥轉速為230r/min、起壟輥轉速為120r/min時,土壤回流率為3.51%,并進行了起壟輥應力應變分析。田間試驗結果表明,平均壟溝溝深為160.03mm、溝頂寬為174.84mm,平均壟頂寬為1888.89mm,平均廂面平整度為11.26mm,平均微壟溝溝寬為60.16mm、溝深為36.48mm,各項指標均滿足冷浸田機械化起壟作業(yè)要求。

    Abstract:

    In view of the production requirements of ridge cultivation of rice and lack of related machinery and equipment in cold waterlogged paddy fields, low water and soil temperature and poor drainage, a ridging and leveling device suitable for cold waterlogged paddy field was developed. The device was mainly composed of a ridging roller, a micro-ridge opener and a leveling component to achieve large ridge drainage and micro-ridge water storage operations, which was conducive to cold waterlogged paddy field drainage and rice seed growth and development. According to the technical regulations of mechanical ridging rice cultivation in cold waterlogged paddy field, the key parameters of ridging roller, micro-ridge opener and leveling parts were designed. The radius of rotation of ridging roller was 560mm, the chamfer of conical surface was 28°, the width of micro-ridge opener was 50mm, the height was 40mm and the adjustable angle of leveling parts was 5°. Based on the DEM-FEM coupling simulation analysis, the optimal operating parameters of the device were determined. When the forward speed of the machine was 0.6m/s, the rotation speed of the rotary blade roller was 230r/min, and the rotation speed of the ridge roller was 120r/min, the soil backflow rate was 3.51%, and the stress and strain of the ridge roller were analyzed. The results of the field experiment showed that the average furrow depth was 160.03mm, the width of top of furrow was 174.84mm, the average width of top of ridge was 1888.89mm, the average flatness of box was 11.26mm, the average width of micro-ridge was 60.16mm, and the depth of furrow was 36.48mm. All indicators met the requirements of mechanized ridge operation in cold-waterlogged fields. The research can provide a reference for the design of ridge leveling machine in cold waterlogged paddy field.

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張青松,蔡家順,于良航,方震,廖慶喜,邊祺旺,陳志凌.冷浸田起壟平整裝置設計與試驗[J].農業(yè)機械學報,2024,55(2):50-59. ZHANG Qingsong, CAI Jiashun, YU Lianghang, FANG Zhen, LIAO Qingxi, BIAN Qiwang, CHEN Zhiling. Design and Experiment of Ridging Leveling Device for Cold Waterlogged Paddy Field[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(2):50-59.

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  • 收稿日期:2023-06-19
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  • 在線發(fā)布日期: 2024-02-10
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