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雙吸式離心泵葉片吸力面泥沙磨損破壞規(guī)律與形成機(jī)制研究
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國(guó)家自然科學(xué)基金項(xiàng)目(52279090)


Analysis of Sediment Erosion at Suction Side of Double Suction Centrifugal Pump Blade
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    摘要:

    離心泵葉片泥沙磨損是引黃泵站面臨的工程難題,采用模型試驗(yàn)及數(shù)值模擬相結(jié)合的方法,分析了雙吸式離心泵葉片出口的磨損破壞規(guī)律及其形成機(jī)制。采用多層涂層法、絲線法和內(nèi)窺式成像技術(shù)對(duì)葉片的磨損特征和近壁面流態(tài)進(jìn)行了分析,并結(jié)合數(shù)值模擬分析了葉輪流道內(nèi)的旋渦結(jié)構(gòu)及顆粒軌跡。研究發(fā)現(xiàn):葉片吸力面出口存在左右近似對(duì)稱的“三角形”磨損破壞區(qū)域,該區(qū)域存在明顯的流動(dòng)分離;葉輪內(nèi)的葉道渦和出口回流渦是導(dǎo)致葉片吸力面出口磨損的主要原因。源于葉片壓力面進(jìn)口的葉道渦誘導(dǎo)泥沙顆粒向葉片吸力面出口聚集,造成吸力面出口的集中磨損;葉片吸力面出口附近存在的回流渦誘導(dǎo)顆粒進(jìn)行軸向旋轉(zhuǎn)運(yùn)動(dòng),加劇葉片吸力面出口的磨損破壞。本研究為雙吸式離心泵的抗磨損設(shè)計(jì)提供了理論支撐。

    Abstract:

    Sediment erosion of centrifugal pump impeller is a major issue of pumping stations on the Yellow River. The sediment erosion at the outlet of the impeller blade suction side of a double-suction centrifugal pump was mainly analyzed by experiments and numerical simulation. In the experiment, the blade sediment erosion was visualized by using the multi-layer coating method and the near-wall flow pattern were observed by the tuft visualization method coupled with the endoscopic imaging technique respectively. The experimental results showed that there were two triangular severe erosion regions symmetrically distributed at the outlet of the suction side of the blade. In the same regions, the flow separation can also be observed clearly. Furthermore, the Euler-Lagrangian method was used to analyze the mechanism for the sediment erosion on the two triangular severe erosion regions. The inter-blade vortex in the pump impeller and the recirculation vortex at the blade outlet were considered responsible for the formation of severe erosion. The inlet-blade vortex can guide sediment particles to aggregate and hit the outlet of the blade suction side. In addition, the recirculation vortex near the outlet of the suction side of the blade made the particles hit the blade repeatedly. Their combined effects lead to severe sediment erosion on the outlet of the blade suction side. The research results can supply theoretical reference for anti-erosion design of centrifugal pump.

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張映波,趙子龍,錢忠東.雙吸式離心泵葉片吸力面泥沙磨損破壞規(guī)律與形成機(jī)制研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(2):202-207. ZHANG Yingbo, ZHAO Zilong, QIAN Zhongdong. Analysis of Sediment Erosion at Suction Side of Double Suction Centrifugal Pump Blade[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(2):202-207.

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  • 收稿日期:2023-09-28
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  • 在線發(fā)布日期: 2024-02-10
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