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茶園仿生往復式開溝松土機設計與試驗
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國家自然科學基金青年基金項目(52105239、52075003、52205509)、茶樹生物學與資源利用國家重點實驗室開放基金項目(SKLTOF20210121)和安徽省自然科學基金項目(2308085ME160)


Design and Experiment of Reciprocating Furrowing and Loosening Machine for Tea Garden
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    丘陵山區(qū)茶園土壤板結、石礫較多,使用傳統(tǒng)旋轉或移動式開溝機會出現(xiàn)打石跳刀、刀具無法入土、開溝不深、作業(yè)阻力大的問題。為此,依據(jù)人工鏟土具有自發(fā)性以最低功耗完成最優(yōu)作業(yè)路徑的特點,設計仿人工鏟土動作的曲柄搖桿式開溝裝置,并研制小型茶園往復式開溝松土機。通過分析人工使用鐵鍬鏟土的動作,建立入土、切土、拋土的運動模型,基于Matlab軟件分析得到人工鏟土時鐵鍬鍬尖運動軌跡的擬合方程,以此方程為基準,建立曲柄連桿機構的目標函數(shù),結合約束條件解出曲柄搖桿機構結構參數(shù),同時對開溝鏟進行開溝阻力分析,確定開溝鏟的結構參數(shù)。建立Recurdyn和EDEM耦合的開溝鏟-土壤互作仿真模型,并進行三因素三水平正交試驗,對作業(yè)和結構參數(shù)進行優(yōu)化,得到最優(yōu)參數(shù)組合:機器前進速度v為0.06m/s、曲柄轉速n為42r/min、入土傾角φ為80°。田間試驗結果表明,茶園往復式開溝松土機作業(yè)平均開溝深度為211.5mm,開溝功率為0.119kW,溝深穩(wěn)定性系數(shù)為90.9%,相較于傳統(tǒng)旋轉式開溝機,開溝功率降低6.3%,溝深穩(wěn)定性系數(shù)提高3.1個百分點,整機作業(yè)質量滿足茶園農(nóng)藝要求。

    Abstract:

    Hilly mountainous areas of tea plantation soil crust, gravel is more, the use of traditional rotary or mobile furrowing machine will appear to hit the stone jump knife, the knife can not enter the soil, the furrow is not deep, the operation has the problem of high resistance. In view of the above problems, according to the artificial shoveling has the spontaneity to complete the optimal operating path with the lowest power consumption characteristics, the design of crank linkage mechanism device imitating the action of artificial shoveling, and the development of small-scale tea plantation reciprocating trenching and loosening machine were done. Through the analysis of artificial shovel shoveling action, the establishment of the soil into the soil, cut the soil, throw the soil movement model was carried out, based on Matlab software analysis to get the artificial shovel tip trajectory fitting equation, taking this equation as a benchmark, the crank linkage mechanism of the objective function, combined with the constraints of the crank rocker mechanism was established to solve the structural parameters, and at the same time on the trenching shovel for the analysis of the resistance to trenching, to determine the structural parameters of the trenching shovel. Coupled Recurdyn and EDEM furrowing shovel-soil interaction simulation model was established, and a three-factor, three-level orthogonal test was conducted to optimize the operational and structural parameters, and the optimal parameter combinations were obtained as follows: the forward speed v of the implement was 0.06m/s, the rotational speed of the crank was 42r/min, and the inclination angle of the soil entry φ was 80°. The field test showed that the average furrowing depth of reciprocating furrowing and loosening machine operation in tea plantation was 211.5mm, the power consumption of furrowing was 0.119kW, and the coefficient of stability of trench depth was 90.9%, which reduced the power consumption of furrowing by 6.3% and the coefficient of stability of furrow depth was increased by 3.1 percentage points and the quality of the whole machine operation satisfied the agronomic requirements.

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秦寬,郎旭濤,沈周高,吳正敏,畢海軍,曹成茂,孫燕,葛俊,方梁菲.茶園仿生往復式開溝松土機設計與試驗[J].農(nóng)業(yè)機械學報,2024,55(3):29-39. QIN Kuan, LANG Xutao, SHEN Zhougao, WU Zhengmin, BI Haijun, CAO Chengmao, SUN Yan, GE Jun, FANG Liangfei. Design and Experiment of Reciprocating Furrowing and Loosening Machine for Tea Garden[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(3):29-39.

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  • 收稿日期:2023-11-14
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  • 在線發(fā)布日期: 2024-01-17
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