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入料速度動態(tài)調(diào)節(jié)式馬鈴薯切條機(jī)設(shè)計(jì)與試驗(yàn)
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山東省重大科技創(chuàng)新工程項(xiàng)目(2022CXGC010604)


Design and Experiment of Potato Slicer with Dynamic Adjustment of Feeding Speed
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    摘要:

    針對目前馬鈴薯切條機(jī)切削質(zhì)量差、切削薯?xiàng)l破損率高以及自動化程度低等問題,對馬鈴薯切條機(jī)結(jié)構(gòu)進(jìn)行改進(jìn)設(shè)計(jì)。采用激光傳感器和入料分流裝置檢測入料速度并對入料速度進(jìn)行調(diào)控,提高入料均勻性與切削穩(wěn)定性。通過對關(guān)鍵部件的分析確定了影響切條質(zhì)量的關(guān)鍵因素與取值范圍。以離心滾筒轉(zhuǎn)速、推料葉片傾角和切片刀安裝角為試驗(yàn)因素,以切條合格率和分切破損率為試驗(yàn)指標(biāo),進(jìn)行三因素三水平響應(yīng)面試驗(yàn),利用Design-Expert 10.0.1軟件對試驗(yàn)結(jié)果進(jìn)行方差分析,通過響應(yīng)面分析交互因素對試驗(yàn)指標(biāo)的影響規(guī)律。運(yùn)用軟件優(yōu)化得出試驗(yàn)因素的最優(yōu)組合并進(jìn)行驗(yàn)證試驗(yàn),結(jié)果表明:當(dāng)離心滾筒轉(zhuǎn)速為224.6r/min、推料葉片傾角為19.4°、切片刀安裝角為292°時,切條合格率為96.7%、分切破損率為2.0%。在此基礎(chǔ)上進(jìn)行入料速度控制調(diào)節(jié)試驗(yàn),試驗(yàn)結(jié)果顯示:切條合格率為96.2%,分切破損率為2.4%,產(chǎn)量達(dá)3.3t/h,切條合格率提高7%,分切破損率降低4%,切削效率提高28%,提高了馬鈴薯切條機(jī)流水線工作時的切削質(zhì)量與效率。

    Abstract:

    In view of the problems of poor cutting quality, high breakage rate and low degree of automation, the structure of potato cutting machine was improved. Laser sensor and feed shunt device were used to detect the feed speed and regulate the feed speed to improve the feed uniformity and cutting stability. Taking the speed of centrifugal drum, the inclination angle of returning blade and the installation angle of cutting blade as test factors, and the cutting pass rate as test index, the three factors and three horizontal response surface tests were conducted. The test results were analyzed by Design-Expert 10.0.1 software, and the influence of interactive factors on the test index was analyzed through the response surface. The optimal combination of test factors and the verification test were obtained. The results showed that when the speed of centrifugal drum was 224.6r/min, the inclination angle of returning blade was 19.4°, and the installation angle of slicing knife was 292°, the qualified rate of cutting strip was 96.7%, and the damage rate of dividing cutting was 2.0%. On this basis, the feed speed control and adjustment test was carried out. The test results showed that the qualified rate of cutting strip was 96.2%, the breakage rate was 2.4%, the yield was 3.3t/h, the qualified rate of cutting was increased by 7%, the breakage rate was reduced by 4%, the cutting efficiency was increased by 28%, and the cutting quality and efficiency of the potato cutting machine were greatly improved.

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王相友,王中義,曲軍哲,李學(xué)強(qiáng),劉為龍,宋鵬程.入料速度動態(tài)調(diào)節(jié)式馬鈴薯切條機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(6):332-342. WANG Xiangyou, WANG Zhongyi, QU Junzhe, LI Xueqiang, LIU Weilong, SONG Pengcheng. Design and Experiment of Potato Slicer with Dynamic Adjustment of Feeding Speed[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(6):332-342.

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  • 收稿日期:2023-10-27
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  • 在線發(fā)布日期: 2024-06-10
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