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基于動態(tài)邊界的雙吸離心泵葉片漸進磨損及泵性能預測
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國家自然科學基金項目(52179086、52269022)和中央引導地方科技發(fā)展資金項目(23ZYQA0320)


Progressive Erosion and Pump Performance Prediction of Double Suction Centrifugal Pump Vane Based on Dynamic Boundary
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    摘要:

    過流邊界形態(tài)隨磨損時間的變化對客觀真實地反映雙吸離心泵磨損特性及磨損形貌至關(guān)重要。采用歐拉-拉格朗日方法,配合磨損壁面幾何重構(gòu)的動態(tài)邊界法,對黃河平均含沙量及粒徑下甘肅省景泰川泵站雙吸離心泵進行固液兩相流計算,結(jié)合實驗數(shù)據(jù),預測了該泵葉片漸進磨損特性,分析了葉片磨損機理及壁面幾何形貌變化對泵性能影響。結(jié)果表明:以沖擊角函數(shù)最大值對應沖擊角α0為閾值,小于α0磨損形貌呈類圓形凹坑,大于α0磨損形貌呈溝槽狀,沖擊角在50°~75°范圍且沖擊速度高的葉片區(qū)域磨損率大,葉片磨損程度嚴重;根據(jù)該泵水力性能損失率變化特性,將預測期劃分為3個階段,磨損率在初期增長率最大,但在數(shù)量級上遠小于中、后期,使前1000h磨損階段揚程損失率、效率損失率、葉片質(zhì)量損失率均小于其他階段;上述3個參數(shù)的增長均呈初期慢、中期快、后期減緩的趨勢,最大增長率均在磨損中期,參數(shù)變化曲線斜率分別為1.51×10-3、1.97×10-3、4.12×10-3,在1000~6000h磨損時長范圍內(nèi),磨損導致雙吸離心泵性能下降最快。

    Abstract:

    The change of overflow boundary morphology with erosion time is important to objectively and realistically reflect the erosion characteristics of double suction centrifugal pumps and erosion morphology. The Euler-Lagrange method and the dynamic boundary method of geometric reconstruction of the erosion wall were used to calculate the solid-liquid two-phase flow of the double suction centrifugal pump of Jingtaichuan Pumping Station in Gansu Province under the average sand content and the value of grain size of the Yellow River. The progressive erosion characteristics of the pump vanes were predicted, and the effects of the vane erosion mechanism and the change of wall geometry on the pump performance were analyzed combining the experimental data. The results showed that taking the maximum value of the impact angle function corresponded to the impact angle α0 as a threshold to distinguish erosion patterns. If impact angle was less than the threshold, the erosion pattern was liking a rounded crater, if it was bigger than the threshold, the erosion pattern was liking a groove. The erosion rate was high in areas where the impact angle was in the range 50°~75° and the impact velocity was high, which both led to high level of blade erosion. The prediction period was divided into three phases based on the characteristics of the rate of change of the hydraulic performance loss. The erosion rate had the largest growth rate in the early stages, but the values were orders of magnitude smaller than those in the middle and late stages, so that the head loss rate, efficiency loss rate and mass loss rate of blade in the first 1000 hours of erosion was less than in other stages. All these parameters showed a trend of slow growth in the early stage, fast growth in the middle stage and slow growth in later stage, and maximum growth rate in the middle stage, values of 1.51×10-3, 1.97×10-3, and 4.12×10-3 respectively. Erosion caused the fastest performance degradation of double suction centrifugal pump in the 1000 hours to 6000 hours erosion length range.

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沈小波,李仁年,韓偉,陳帝伊,孫江河,田亞平.基于動態(tài)邊界的雙吸離心泵葉片漸進磨損及泵性能預測[J].農(nóng)業(yè)機械學報,2024,55(7):212-220. SHEN Xiaobo, LI Rennian, HAN Wei, CHEN Diyi, SUN Jianghe, TIAN Yaping. Progressive Erosion and Pump Performance Prediction of Double Suction Centrifugal Pump Vane Based on Dynamic Boundary[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(7):212-220.

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  • 收稿日期:2023-11-14
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  • 在線發(fā)布日期: 2024-07-10
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